Custom Homopolymer Polypropylene Injection Two Cavity Mold High Polish + Texturing

Custom Homopolymer Polypropylene Injection Two Cavity Mold High Polish + Texturing

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If your company needs lower tooling prices, but with the flexibility of injection molding at home, Shenghua Mould can build and ship tools to you, built according to the specifications of your injection machines. Shenghua Mould can produce tools from hardened or stainless steel and with the base construction, gate type, cavity materials and other features that you require.

By making molds in China customers can substantially reduce their initial investments, allocating that revenue towards extra inventory, for example. We manufacture tooling to suit our clients\' injection molding machines, and our tools arrive and fit directly, with details such as cooling line connections already

prepared for your existing set-up.

We provide detailed drawings for customer approval, and always provide prototypes for first article approval prior to packaging and shipping the tools. Depending on your project requirements, we can either build tools to your specifications, including materials, processes, polishing and texturing standards, or we can take your functional requirements for the tool and injection moldings and produce specifications and tool designs to match.

Parts Design (client may provide completed 3D files)

The tooling process begins with a completed and checked part design.  We will check and evaluatecan your design before tooling in order to lower your costs and ensure that your design will yield nice injection molded parts.

Parts Prototyping (if necessary)

If you would like to validate your parts design with a machined piece that you can see and feel, we can use Computer Numerical Control (CNC) techniques or SLA/SAL method to prototype your parts.

Mold / Tool Design

At this stage the tool is designed, using the information from your completed Tooling Information Worksheet.

Tool Check and Mold Flow Analysis

The tool design is validated for correctness.

Tool Fabrication (including use of Computerized Numerical Control (CNC) and Electrical Discharge Machining (EDM) technologies)

The tool is precisely fabricated according to the validated design. Our project management team will keep you updated on tool making progress on a weekly basis with pictures and report.

First Shots To Client

Once the injection molds are made, the first test shot samples will be sent out soon via international courier. Once sent, these usually take around 2-5 days to arrive.

Tool Modifications and Texturing

At this stage Shenghua completes the tool and makes any required changes to bring the tool into the approved spec. Changes made to bring the tool to spec (excluding design changes, which are always charged for) are made free of charge by us.

At this stage, texturing also takes place, which is normally the last stage before mass production. 

Mass Production Run or Export

At this stage parts are produced and delivered to the customer, or the tool is released for export use.

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Type of Molds We Build
 

The mass production molds we have built and shipped include:

All the moulds we build for export are according to DME or HASCO standards per